Related Products: Premium Pullover (5108) | Matching Sweatsuits | All Zip Hoodies
Helpful Guides: Blank Zip-Up Hoodies for Merch
Ideal For
The 5109 Premium Full Zip Hoodie is purpose-built for brands and decorators who need a zip-front blank with a refined, retail-quality hand feel. The 100% ringspun cotton face gives this piece a noticeably softer finish than standard fleece, a detail your clients will feel immediately. At 7.8oz, it sits in the sweet spot for layering pieces, outerwear programs, and year-round corporate apparel. The full-zip construction makes it ideal for employee uniforms, event staff outfitting, and branded retail where clients want easy on/off without pulling over the head. Twelve versatile colorways cover the core palette most brands need.
Fabric & Construction
Constructed from 264 GSM (7.8oz) 80/20 cotton-polyester fleece with a 100% ringspun cotton face yarn, the 5109 features a tighter, smoother surface compared to open-end cotton. That distinction matters for print clarity and hand feel. The 80/20 blend leans into cotton softness while the poly component adds shape retention and reduces pilling over time. The hood is fully lined with a heavy drawstring cord, and spandex-reinforced ribbing at cuffs and hem maintains structure through repeated laundering. Double-needle stitching at all major seams provides production-grade durability. The metal zipper runs the full front with a clean tape finish, the tear-away label enables private-label rebranding, and the regular fit provides consistent sizing across the full size run.
Decoration Guide
The ringspun cotton face delivers a smooth, tight-knit surface that takes ink and thread with precision, and screen printers will appreciate the consistent lay of the fabric. For left-chest embroidery (the most common placement on zip hoodies), the 80/20 weight holds stitching cleanly without puckering. DTG on zip hoodies requires careful platen alignment around the zipper, so results are good but shop workflow is slightly slower than pullover styles.
| Method | Rating | Notes |
|---|---|---|
| Screen Printing | Excellent | Ringspun face yields sharp, vibrant prints |
| DTG | Good | Excellent results. Zipper requires platen adjustment |
| Embroidery | Good | Left-chest and back yoke placements work well |
| Heat Transfer / HTV | Good | Cotton face accepts transfers at standard settings |
| Sublimation | Not Recommended | Cotton-dominant blend does not hold sublimation dye |
Pairs Well With
Pair with the 8801 Fleece Joggers for a coordinated full-zip set in matching colorways. Layer over the 1003 Combed Cotton Tee for a clean layered look. For clients who prefer a pullover silhouette in a similar premium hand feel, offer the P280 Midweight Pullover Hoodie alongside the 5109. The 7770 Fleece Shorts round out a warm-weather capsule.
Size Chart
All measurements in inches. Measured flat, unstretched.
| Size | Chest | Body Length | Sleeve Length |
|---|---|---|---|
| S | 20″ | 27″ | 33.5″ |
| M | 22″ | 28″ | 34.5″ |
| L | 24″ | 29″ | 35.5″ |
| XL | 26″ | 30″ | 36.5″ |
| 2XL | 28″ | 31″ | 37.5″ |
| 3XL | 30″ | 32″ | 38.5″ |
| 4XL | 32″ | 33″ | 39.5″ |
| 5XL | 34″ | 34″ | 40.5″ |
Tolerance: ±0.5″. Measurements may vary slightly between colorways due to dye process.
What Customers Say
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